Photo by Lenta.ru and Land Rover company

Lacquered sneakers

While still little known to the general public, he has nevertheless become a regular at social parties and art performances around the world. Carefully intriguing the public and potential buyers, the British company released details about its new creation - the Range Rover Evoque - in small, measured portions. But this time, the British decided to dump gigabytes of information on the press, inviting journalists to a technical seminar on the "Evoque" at Land Rover's headquarters in Gaydon, where the company's research center and test track are located. It is here that all new "Land Rovers" have been born in recent decades.

The goal the automaker was pursuing was to prove to journalists that the Evoque is by no means a copy of the Land Rover Freelander, but a car that its creators worked on for the last three years - since the concept was shown at the Detroit Auto Show in 2008.

 

Range Rover Evoque -
perhaps the most stylish crossover on the market
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Meanwhile, by 2017, according to Land Rover marketers, the share of luxury SUVs in the market will grow by another 35 percent (today that's 900 thousand cars sold per year), multi-purpose SUVs - by 25 percent (3 million 250 thousand cars sold per year), and demand for cars intended for an "active lifestyle," which currently sell 7 million 750 thousand units a year, will increase by another quarter in seven years! So the "form factor" of the new model and its market positioning turned out to be obvious - a small "lifestyle" crossover with a premium image. All that remained was to build such a car...

 

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The selection of cars with which the creators compare the Evoque is quite interesting. In addition to the "home" Range Rover Sport and Land Rover Freelander, it includes the BMW X1 and X3 crossovers, the Audi Q5, and, oddly enough, the Mercedes-Benz C-Class wagon and even the BMW 3-Series coupe.

The crossover segment attracts automakers like bees to a barrel of honey. The growth in demand for "pseudo-off-road" vehicles is observed in all world markets, and in Gaydon they understand that walking with a high nose, ignoring the transformation of consumer tastes, is at least stupid. And if in the segment of relatively mass models LR already has one successful model - the Freelander, then in the premium sector, which has recently been growing like yeast, the British brand was represented only by the full-size Range Rover and Range Rover Sport.

The most obvious option is to mount a new body on an existing platform, add a couple of new options, and release it. Most mass-market car manufacturers do just that, changing the configuration of the same "carts," engines, and retuning the suspension. At first glance, the RR Evoque might also seem like just a restyled "Freelander." But only at first...

The Evoque is structurally indeed close to the "Fril" - similar MacPherson suspension "all around," an all-wheel drive system with a Haldex coupling, and the same engines - two 2.2-liter turbodiesels with 150 and 190 horsepower respectively, plus a two-liter 240-horsepower gasoline engine unified with the Ford EcoBoost family. But in reality, the "Land Rover people" did a colossal amount of work - they had to radically rethink the design of the platform and body. In fact, this is a completely new car!

 

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The engineers seriously fought against "excess weight." The roof, made of aluminum, is attached to the steel frame using sealant and self-piercing rivets, which are installed at 100-millimeter intervals to ensure strength and rigidity of the joint. Compared to a steel counterpart, the mass of such a structure is seven kilograms less. The hood, steering knuckles, rear wheel hub supports, and lower front suspension arms are also made of the "winged metal," which allowed shedding another 16 kilograms and reducing unsprung masses. The front fenders made of thermoplastic and the tailgate made of composite polymers with minimal use of metal sheet saved another 15 kilograms.

Volumetric laser welding made it possible to make the steel seat frame thinner - the metal thickness ranges from 0.7 to 0.9 millimeters, and the rigidity of the structure is ensured only by the optimal shape of the profile sections - another minus three kilos. Finally, another 6.5 kilograms were saved in the manufacture of the front panel frame from a magnesium alloy.

The main problem facing the engineers when developing the Evoque was that the car had to be as similar as possible to the LRX concept, down to the details. And if the engineers had simply mounted the LRX body on a regular Freelander "cart," the car would have turned out either too cramped, or too tall, or too low-slung with a small ground clearance. Therefore, the designers had to rework the entire layout of the car - to ensure decent Land Rover geometric off-road parameters on the one hand, and enough space for four passengers in the cabin, a low center of mass, and acceptable aerodynamics on the other.

 

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In this illustration, the parts of the donor platform and chassis that differ from the Freelander are colored red. And there is a lot of red here. Moreover, the production crossover also differs from the LRX concept car: it is 15 millimeters longer, 8 millimeters wider, and 35 millimeters taller.

The car can ford water up to 500 millimeters deep, and the ground clearance is 212 millimeters, which is 12 millimeters more than the Freelander. In terms of geometric off-road parameters (approach angle - 25 degrees, ramp angle - 22 degrees, departure angle - 33 degrees), the Evoque is inferior to the "Fril," but wins in all indicators against formal competitors - the Audi Q5, BMW X1, and X3.

The front pillars and roof were moved forward by 50 millimeters, which allowed raising the rear pillars by 35 millimeters and keeping the striking sloping roofline without compromising interior space. To maintain off-road capability, the shape of the underbody (the floor thickness was reduced) and the 70-liter fuel tank had to be changed, as well as the exhaust system configuration; the rear suspension geometry was optimized, and the front and rear subframes were modernized. All this, in turn, forced a rethink of the engine compartment design - it was necessary to revise the shape of the bumper reinforcement and suspension strut mounts. They also had to fiddle with the placement of the diesel engine: the engineers moved the cooling fan, the air intake with piping, and optimized the engine mounts.

 

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The intersecting lines of the front panel and the reclined center console are a characteristic feature of the interior of Range Rover SUVs. The automatic transmission selector that rises from the depths is a nod to Jaguar (though, a little earlier, the same "washer" appeared on the Range Rover), and a small tray on the back of the climate control unit resembles the "floating console" on Volvo cars.

The new multimedia system received a simple and very clear interface with an advanced voice command recognition system - its "lexicon" has become 30 percent richer. The monitor, like on the big "Ranges," is based on Dual View technology, which allows seeing different images on one screen depending on the viewing angle. On request, the car is equipped with the British 16-channel Meridian Surround sound system - 16 channels with 825 watts of power. At the same time, all multimedia electronics operate on the basis of the MOST bus - a high-speed fiber-optic network with a bandwidth of 25.6 megabits.

And this is only a small part of the changes - in total, more than 20 speakers participated in the seminar, each responsible for their own area, from design to the development of Hi-End acoustic systems. And each of them talked about the innovations that were introduced in the company's latest creation. Look at our illustrations; they clearly demonstrate the amount of work done by the "Land Rover people."

 

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Land Rover Freelander and Range Rover Evoque are equipped with the latest version of the 2.2-liter DW12 turbodiesel, which was originally developed jointly with the PSA Peugeot Citroen concern. However, last year LR carried out a major revision of this unit - friction losses were reduced (the geometry of the piston ring grooves was optimized), the engine mass was reduced thanks to the modular design of the camshafts and a reduction in the thickness of the main structural elements. High performance characteristics were achieved thanks to new fuel injectors (they provide 5 injection portions per working cycle, and the pressure level in the fuel rail varies from 250 to 2000 bar), low-voltage glow plugs with metal elements (at 30 degrees below zero they reach a temperature of 1200 degrees in 2.5 seconds), a new turbocharger with liquid cooling and a modernized exhaust system, partially made of stainless steel (this made it possible to increase the operating temperature of the turbine).

The engine has become quieter - additional sound insulation of the fuel injectors under the decorative cover and double walls at the turbine exhaust pipe have appeared. Despite the fact that the power and torque of the diesel Evoque and Freelander are the same, the "Evoque" engine promises to be slightly more traction-rich "at low speeds" and maintains a flat torque shelf almost up to 3.5 thousand revolutions.

 

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In terms of its characteristics, the 240-horsepower two-liter gasoline engine Si4 GTDi surpasses the 3.2-liter 233-horsepower inline "six" Si6 Ford, which is currently installed on the "top" versions of the Freelander. At the same time, the new engine is eight percent more economical, and the emission level is 20 percent lower. Plus, it is equipped with a Mahle "sound generator" in the intake tract, which converts intake pulsations into subtle vibrations, making the engine sound deeper.

Like most modern automakers, the company actively used a virtual environment to build and refine its crossover, which made it possible to significantly shorten the path from design sketch to real car. In the research center, visitors are proudly shown the "Cave" - that's what they call the 3D visualization room in Gaydon, which allows not only to model a three-dimensional model, but also to work with it, changing certain parameters in real time. The car is drawn here down to every screw and wiring; it can be "immersed" in any environment or setting.

For example, already at the design stage, with the help of the "Cave", you can find out what the visibility on the sides from the driver's seat will be or the geometric cross-country ability of the car. But this is just the tip of the "three-dimensional iceberg": any part can be rotated, removed, rearranged - everything is like in the real world, and this seriously facilitates work in the most hard-to-reach parts of the car. How do you imagine examining the space between the engine shield and the exhaust manifold from all sides live? And here you can climb even inside the combustion chamber. It was in this way that the designers, in particular, optimized the layout of the car. All that is required for work is special stereoscopic glasses with antenna sensors and a special multifunctional joystick.

The aerodynamics of the car were also refined using computers, using the CFD (Computational Fluid Dynamics) method - the so-called computational fluid dynamics, which allows complex calculations of flow processes, forming the geometry of the model and simulating various conditions. The engineers "digitized" the air flow, and then "blew through" and refined the mathematical model of the car on the computer. And to make the calculations as realistic as possible, the engineers used special programs to simulate uneven air flows during tests.

 

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Today, the Evoque has the lowest drag coefficient (Cx) in the Range Rover model line. Initially, this figure for the LRX concept was much higher - 0.4 (for comparison, a regular Range Rover has a Cx of 0.39), so the engineers had to move the corners of the front bumper forward, reduce the protrusions of the front and rear wheel arch extensions, as well as the transverse area of the sills, optimize the shape of the spoiler on the tailgate and change the shape of the mirrors, while also reducing the level of aerodynamic noise.

In addition, painstaking work was carried out on the aerodynamics of the elements located under the bottom. The fuel tank received an integrated deflector, fairings were installed near the front wheels, and the location of the middle section of the muffler was changed. To refine the aerodynamics, computational modeling on computers was used - a total of 150 body variants were tested, and three scale models were "blown through" in a real wind tunnel.

But this is all "theory", but what did the "Evoque" turn out to be "in practice"? We will be able to understand all the details of its character only in a few months, when "live" cars appear on sale. However, during the technical presentation, we managed to ride a little on pre-production "Evoques" as passengers along the test track, so we can talk about the first, albeit very fragmentary, impressions right now.

 

 

Despite the fact that the test modifications of the cars were at different stages of refinement, the test drivers emphasized that in all cars the settings would be in the "normal" mode, starting from the suspension and ending with the transmission, in order to show the true character of the crossover.

If it weren't for the inscriptions on the outside, the slightly spoiled interior trim, from which bundles of electrical wiring for connecting diagnostic equipment stuck out, the emergency engine and ignition shutdown buttons on the center tunnel, as well as fire extinguishers, it would be hard to guess that these cars were assembled using "bypass technology". Except that on the "coupe" modifications, the heavy doors closed with difficulty - they had to be slammed with force, and on one car, uneven stitching of the leather upholstery on the front panel was noticed.

 

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Getting into the rear seats is inconvenient - the opening is a bit narrow. Moreover, even on the five-door version. But the seats themselves have a comfortable shape, and the legroom in the back is sufficient. As an option, the Evoque will be available with a rear sofa molded strictly for two.

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The Park Assist parking assistance system allows you to park in a space that exceeds the length of the car by only 1.2 times (+450 millimeters) and operates at speeds up to 30 kilometers per hour. After the ultrasonic sensors determine the parameters of the free space, the system takes over control of the steering wheel, and the driver only presses the gas, brake and clutch pedals. The supplier of this system is the same as for the Volkswagen concern - the French company Valeo.

The roads in that part of the test site where we drove resemble our regional highways - with many patches, potholes and completely different quality of the asphalt itself, including a high content of crushed stone. It is hard to imagine better conditions for demonstrating the advantages of the active MagneRide suspension.

 

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For the Range Rover Evoque, an Adaptive Dynamics adaptive suspension will be offered, which uses inverted monotube shock absorbers from Delfi MagneRide of the third generation, filled with magnetorheological fluid. Particles of soft iron are immersed in synthetic oil, which at rest are chaotically distributed in the fluid. With the help of electromagnetic coils in the piston, a variable magnetic field is created, which groups these particles into structures similar to fibers. As the current increases, the field strength increases, and accordingly, the stiffness of the suspension also increases.

The electronics monitor the position of the car body with a frequency of at least 1000 times per second, and the shock absorbers themselves are able to change their stiffness more than 50 times per second. The system will also work in off-road conditions, changing the level of damping depending on the nature of the irregularities - the electronics automatically determine the transition from one type of off-road to another within a maximum of two seconds.

On the track there were enough bends and turns of various steepness, and the driver was driving by no means at a snail's pace, in places accelerating to 140-150 kilometers per hour. However, the crossover imperturbably softly but confidently "slapped" along the uneven road, did not shake the soul on the washboard and almost "like a passenger car" moderately leaned in corners. At the end of the run, we were waiting for a jump over a small bump-springboard: it shook quite well, but the Evoque landed very tightly without breaking through and drove on. The only remark that arose during the short trip is that the cabin could have been quieter, since we are talking about a "premium" car. On the test prototypes, road noise penetrated into the cabin, but by the time of serial production, the sound insulation will certainly be refined.

And it's a pity that we didn't get to drive off-road - it would be very interesting to find out how this "gentleman" behaves in the mud.

 

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The Terrain Response off-road system installed on the Evoque will have four main modes: normal conditions, grass/gravel/snow, mud and ruts, and sand. The electronics control the engine parameters, gearbox, all-wheel drive coupling, braking system, and stability system for the best off-road capability on different types of surfaces. A new feature is that the electric power steering is now also linked to the control electronics. For vehicles with the Adaptive Dynamics system, an additional mode - Dynamic ("sport") - will be available. It allows making the suspension stiffer, the steering "sharper," and the engine more responsive to driver actions.

To get an idea of the car, 15 minutes "in the right seat" is, of course, not enough. But our trip to England had a different purpose. The task of the multi-hour presentation was to show that the Evoque is not just a modification of the Freelander. That it truly deserves the right to bear the letters Range Rover stretched across the full width of the front edge of the hood. And with this task, Land Rover's engineers, marketers, and PR specialists did an excellent job. They really created an interesting car that you really want to drive in person.

 

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The Range Rover underwent more than 15,900 tests. Resource tests of the main components and systems were performed on bench equipment, simulating vehicle operation in severe conditions for 10 years. More than a hundred engineers participated in the refinement of each Evoque prototype. During road tests that lasted a year, the cars managed to visit 15 countries, and their total mileage exceeded one and a half million kilometers. Low-temperature tests were conducted in Europe, Canada, and even in our Siberia. Then the crossovers drove 20 thousand kilometers in the scorching heat of the deserts of the Middle East and North America (Mojave Desert). By the way, for the first time, part of the road tests took place in China.

For high-speed tests, the developers went to European autobahns and race tracks (eight thousand kilometers on the Nürburgring and 50 thousand kilometers on the ring in Nardo). Off-road tests were conducted in the UK at army proving grounds used for testing tanks and artillery tractors, as well as at the Eastnor Castle, MIRA, and Gaydon test facilities.

And it's not just us journalists who want it - Land Rover has already received more than three thousand pre-orders for the car, which only a few have seen in person. However, the wait is not long - the cars will appear in Russia this coming autumn. Moreover, at very "tasty" prices. Auto.Lenta

 

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The new crossover is an example of waste-free production. In the manufacture of each car, recycled raw materials are widely used: the base of the headliner material and the upper parts of the body pillars, as well as the trim parts of the dashboard and center console, is recycled polyester. In total, the car uses 16 kilograms of "secondary" plastic, which in a previous life was an ordinary bottle. On average, up to 40 large 18-liter bottles are used per car.

Recycled plastic is also used in the manufacture of wheel arch extensions, the decorative engine cover, the air filter housing, the fan impeller and shroud, air ducts, floor mats, the luggage shelf, and the subwoofer housing. The same applies to aluminum parts, 95 percent of which are obtained through recycling.

 

           
Petr Bakanov